New laser for maximum precision and parts up to 4m

By using our new Trumpf TruLaser 3040 with 10 kW, our partners and customers benefit from even more cost-efficient thin sheet processing with consistently high quality standards – from the raw material to the finished component. At the same time, the higher performance of the laser enables us to cover an even wider range of parts. The high cutting speed, combined with minimal tolerances, guarantees perfect cutting results – even with complex geometries. 

In September 2024, a Trumpf TruLaser 3040 with 10 kW was added to the Mayer machine park at the production site in Kisfalud (Hungary). The Trumpf TruLaser 3040 impresses with its high flexibility and performance. In addition to the wide range of materials that can be cut, material thicknesses of up to 40 mm (steel) or 30 mm (aluminium), for example, can be processed effortlessly. The enlarged working area with a length of up to 4,000 mm opens up new dimensions in sheet metal processing for our partners and customers.

Perfect synergy: TruLaser 3040, TruBend 5320 and powder coating system

The flexibility of the Trumpf TruLaser 3040 unfolds its full potential in combination with our Trumpf TruBend 5320 press brake and the new powder coating system. The TruBend 5320 enables the precise bending of thin sheet metal parts up to a length of 4,000 mm and is therefore the ideal complement to laser cutting. After cutting and bending, the components can be finished directly in our state-of-the-art powder coating system, which ensures a seamless process chain and optimum quality.

We look forward to receiving your thin sheet enquiries!

Thanks to the expansion of our machinery, we are ideally equipped to realise your orders to the highest quality and in the shortest possible time. For thin sheet metal parts up to 4,000 mm in particular, we can offer you customised solutions ranging from cutting and bending to surface treatment. Contact us today and let us work together on your projects. We look forward to your thin sheet enquiry!

Your advantages at a glance

Mild steel, stainless steel & aluminium

up to 4,000 mm

Short delivery times

Highest quality

Ecological & cost-efficient

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laser & sheet metal

Laser Cutting
at Mayer

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"Mayer Ipari és Kereskedelmi" Betéti Társaság - Development application to help the company adapt to modern business and production challenges

Projekt ID: GINOP-1.2.16-22-2023-03811

Beneficiary’s name: “Mayer Ipari Ă©s Kereskedelmi” BetĂ©ti Társaság

Project aim: “Mayer Ipari Ă©s Kereskedelmi” BetĂ©ti Társaság technological development

Total eligible cost: 379 175 200 Ft

Subsidy amount: 170 628 840 Ft

Subsidy rate: 70%

Project description: 

The aim of the project was to replace our existing painting plant with modern technology capable of handling our increased orders. The aim is to increase efficiency by replacing our existing obsolete technology with a powder coating system. Professional customer service and high quality will allow us to expand with new partners in addition to our increased order book.

A few months ago, a new laser cutting machine was purchased that can cut up to 4 m, however our bending machines can only bend up to 3 m, so an edge bender needs to be bought. On the other hand, the machine is state-of-the-art technology, and we have asked for options that make the operators’ work much easier (parts do not have to be lifted by workers, the machine helps them do so), thus increasing productivity.

Prior to installing the powder spraying and edge bending equipment, we would like to modify our existing hall, as the installation of this equipment requires an optimisation of the layout of the building. The budget for the conversion, which entails a change of function, has been drawn up in a realistic and economical way, in line with market prices. Following the conversion, the new equipment will be housed in our current stocks of finished goods and finished products. The unification of two halls will be one of the tasks of the transformation. A partition wall between the halls will be demolished and a support column will be relocated. The concrete under the washing cabin must be dismantled and replaced as specified by the installer. Also new foundations for the two new support columns as well as beams will be installed, and possibly a new one for the metal structure of the equipment.

We believe that the transition to renewable energy is a common goal, so we aim to use the planned heat pump to produce thermal energy. With the installation of a heat pump, our energy efficiency will be increased and carbon emission will be reduced.

Our parent company is based in Germany, communication is mostly in German, therefore we would like 2 employees to be enrolled in a German online training course at level B1 at Katedra language school.

By using leadership and management consultancy/development, we want to achieve a review of our organisational structure and suggestions for optimising our workflow. After completing the programme, feedback will be given on areas for improvement and an individual development plan by Agora Institute. Our goal is to increase operational efficiency, gain market share, increase our customer base and generate higher revenues.

The planned acquisition of equipment, building renovation, heat pump installation and the use of training and consultancy services will have a positive impact on cash flow, profitability, and stability of the company. With higher revenues, a minimal change in the level of existing fixed costs will result in improved profitability.

Project completion: June 19, 2023

Upgrading energy efficiency at Mayer Ipari Ă©s Kereskedelmi Bt.

Project ID: GINOP-4.1.4-19-2019-00332

Beneficiary’s name: “Mayer Ipari Ă©s Kereskedelmi” BetĂ©ti Társaság

Subsidy amount: 37 354 879 HUF

Subsidy rate: 55 %

Project description: 

As part of SolaA development, a solar system will be installed on the building of production of the Kisfalud headquarters of the company. The implementation of the investment is carried out during the period of 1/5/2020 and 30/4/2022.

A solar system with a capacity of 251,6 KWP will be installed in the course of the project. The system consists of 3 inverters type Huawei SUN2000-50KTL, 1 inverter type Huawei SUN2000-60KTL and 553 pieces of monocrystalline solar cell modules type Longi 455. Aerofix support system will ensure fixing of the solar panels on the flat roof. The system also includes properly sized Ac and DC control cabinets, solar cabling, and solar connectors.

Project completion: 09 December 2021